Looking for an easy way on how to Make Open Baffle Speakers for Cheap? Then this article is just for you!
You can make these open baffle speakers from household items, meaning that you only need some basic skills and a few hours of time to complete them. That’s it! And when you’re all done, you’ll have a pair of speakers that will outperform any other speakers on the market with similar specifications. In this guide, we’ll teach you how to make open baffle speakers.
Related Article: How to Assemble a 3 Way Speaker
Introduction
A typical open baffle speaker system consists of a driver, an enclosure, and a baffle. The driver is the actual speaker that produces sound waves. The enclosure is the housing and frame for your driver. And the baffle is what separates and directs the sound waves from your driver in different directions.
What are Open Baffle Speakers ?
Open baffle speakers are a type of speaker that improves the sound quality significantly. They work by bouncing sound waves off a flat surface to create a more natural and balanced sound. This is one of the most popular types of speakers for audiophiles because they offer a better listening experience.
How to make the baffle board
The first step in the process of making these speakers is to make a baffle board. You can use any type of wood that you have at home or, alternatively, you can go to a hardware store for some 2x4s and plywood. What you’ll need is:
– 2 pieces of wood 12″ x 12″
– 1 piece of wood 12″ x 8″
– 1 piece of plywood 12″ x 8″
Once you’ve gathered all your materials, start by cutting your two pieces of wood into the sizes specified. They should be the same height but one will be longer than the other by an inch. Next cut your piece of plywood into two pieces that are both 10″ x 10″. Apply glue to one side of each piece and attach them to the two shorter boards.
You’re almost done! It’s time to put on a finishing coat of paint or sealant and mount it on a wall.
The speaker cone
There are a few things you’ll need to get started on this project. The first thing is the speaker cone, which will form the body of your new speakers. You can use a variety of different materials for this, but ideally you want something that’s easy to cut and light enough that it won’t offer too much resistance when you’re playing music. We recommend using either foam or corkboard.
Finalizing the Speaker Cone
The next step is to cut the speaker cone. You’ll want to use a blade to cut out a 4″ circle from the center of the 24″ x 24″ square that you’ve drawn out on one side of the cereal box. Make sure that you are careful while cutting so as not to damage any of its sides!
You will then need to measure out 3″ in each direction, line it up with an edge, and cut it off again. This will create four small triangles.
Now, take your circles and measure 2-1/2″ inwards from one of the short edges of one of them and draw a line around the circumference until you reach it back to the end. Repeat this process on all three circles.
Next, take your scissors or razor blade and carefully cut along these lines until you have created an even ring-shaped hole in each one. When done correctly, these 3 holes should be equidistant from each other.
Now take your ruler and measure 1/4″ away from each side (the outermost edge) of two opposite corners on both sides of each triangle vent hole on your cones and make perpendicular cuts for about 1/2″. This will create tabs for connecting all four vents together with glue or tape when finished. Now you can take your scissors or razor blade and trim off any excess tabs left over if necessary.
Assembling the Baffle and Speaker Cone
The first step is to cut the baffle board to the desired width. In this case, we’ll be using a 1×6 board that’s 3 feet long.
Take two pieces of wood and lay them on their side on a table. The shorter piece goes on top of the longer piece. Make sure that you measure out and cut the exact distance between these two boards so that they are exactly in line with one another.
Now take your baffles and place them at either end of the boards so that they are lined up with the edges of both boards. The bottom edge of your baffle should be flush with the bottom edge of both boards. Take carpenter’s glue and spread it evenly over all four surfaces, making sure to work from one end to the other in order to ensure a clean bond between all parts. Make sure not to get any glue onto your hands or clothes as this will make it very difficult for you to handle and assemble the speaker cone later on!
Place your clamps onto each end of both boards and keep them there until dry. Be careful not to clamp too tightly as this can pull apart or crack the glued surface prematurely!
Once dry, remove all clamps and use a saw to cut an opening in one end of each board. This opening should match up with your speaker cone size as well as be wide enough for you to slip your hand through when assembling these pieces later on (approximately 6-8 inches). Now take
The Spikes and Sound Board
The first step of building your speakers is to create the spikes. You’ll need 12 wooden dowels and some screws to do this.
Make sure the dowels are long enough so that they go past the sound board, but not too long that they will interfere with the speaker cone.
To make a sound board, you’ll need to cut out a square from MDF board and drill six holes in it – three on each side. The size of this piece should be 13 inches by 13 inches.
You’ll also need 16 wood screws which should be about 2 1/2 inches long and 3 cable ties.
Now place the soundboard on your workbench, then place one spike in each corner of the board, with two in one side and four in the other side (with two at one end). Now screw them together tightly with a screwdriver through the middle of each spike. This will hold them together tightly so you can’t move them when you attach them to the speaker cone later on.
What are open baffle speakers?
An open baffle speaker is a type of speaker that has the least amount of sound dampening material. Basically, the speaker is free to vibrate and produce sounds. This type of speaker is typically found in high-end audio systems.
The benefits of open baffle speakers are that they can produce more bass frequencies than other types of speakers and they don’t need a lot of power to make good sound. One downside, though, is that they’re less efficient at producing sound compared to closed baffle speakers.
Materials and tools to make open baffle speakers
-Speakers
-Wood for the baffles
-Screws
-Washers
-Nuts
-Copper wire, at least 50 ft.
-Tape measure or ruler -Cordless drill and drill bits of various sizes
How to make the speaker frame
The first thing you’ll need to do is cut 2 wood pieces. Measure out the size of your baffle. The baffles are the sides that will hold the speaker cone, so make them as wide or narrow as you want. They should be at least one inch deep, though! You’ll also need to cut a hole in the center for where the speaker cone will go, and then drill holes in each corner for attaching it to the frame.
Once you have your baffles measured and drilled, attach them together with small nails or screws. Make sure that there’s at least an inch of space between each side for airflow (this will help prevent overheating).
How to make the speaker cone
First, you will need some wood. You can use any type of wood you want, but this article will be using 1x3s for the sake of simplicity. The wood should be free from any knots or other imperfections that could interfere with the speaker cone shape. Next, cut your wood into strips about 2 inches wide and about 12-14 inches long for one speaker cone. Stack two pieces together and place them under the table saw blade so that they are perpendicular to the table surface. They should be standing up on end in a “V” shape like a capital letter “V”.
Next, measure your depth of cut at 3/8 of an inch (1 cm). Make sure to set your blade height before cutting each notch by sliding it back over to the left side of the blade and slide it down until it is lined up with the blade. For each notch, make sure you are not cutting all the way through to the top or bottom when you cut out the “V” shape for your speaker cone.
Now that you have created your speaker cones, it’s time to start assembling them! First, line up three pieces so that they form a “C” shape as pictured below:
Then take another piece and place it around those three pieces in order to create a “U” shape:
Covering the Baffle with Cloth (Optional)
Once your baffles are cut out and sanded, you can cover the baffle with a cloth. This will help reduce the amount of vibrations that escape from the speaker.
FAQs
An open baffle speaker is just a speaker with no enclosure. They’re typically made without a cabinet or box and are usually mounted on the wall. Open baffle speakers have better sound quality than most other speakers because they have more space inside to create better sound.
As you’ll see in this article, making open baffle speakers is actually quite easy! All you need are some basic skills, like using a drill and screwdriver, as well as a few hours of time. We will be using household items such as PVC pipe or cardboard boxes to make these speakers.
Open baffle speakers are also known as infinite baffle speakers. They consist of a membrane (a thin piece of material that vibrates when air passes over it) and a frame that holds the membrane.
You only need basic household items to make open baffle speakers, so that means you won’t need to spend any money at all! The only thing you may want additional is foam insulation for filling the pipes or boxes if you use those materials instead of PVC pipe or cardboard boxes. That’s about it!
Conclusion
Now that you know how to make an open baffle speaker, it’s time to get started!
Do you want to learn more about how to make a speaker cone? We’ve got all the details on how to finalize the speaker cone and how to assemble the baffle and speaker cone. Ready to start your project? Check out our video tutorials now!
